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How To Series

FINDING THE G’S: Gravity-Pulling Bolt-on Suspension Upgrades
By Ed Zinke

The rectification theme for this Chevelle gives two avenues for suspension needs. We could opt to completely rebuild the current factory system with quality parts or enhance the cornering abilities of the car with aftermarket performance parts. This is where vehicle owners must determine the anticipated use of their vehicle so the final result meets expectations.

While not building a track star, this car is going to see a lot of miles on roads where cornering and handling will make demands on the system. Obviously, we sought to improve on the car’s 40-year-old technology under the hood.

As a refresher, we studied the three basic alignment factors that plant a vehicle’s tires as it runs down the road and through a corner, including:

  • Caster: The angle of tilt facing toward the back of the car to which the spindle is set, as observed from the side of the vehicle. Positive caster sets the axis rearward and allows tires to follow the line of direction.

  • Camber: The angle of tilt facing inward from tire bottom to top as observed from the front of the vehicle. This angle is critical in maintaining maximum tire surface on the pavement, which enhances traction.

  • Toe: This is the measured distance between the leading edge of the front tires, as observed from the front of the vehicle. Toe-in brings the tires closer together, toe-out farther apart.

A correct combination of these angles greatly enhances vehicle’s road-hugging rocket potential. Miss the setting and you’ll have your hands full with pull and reduce the tires’ life.

Besides reviewing basic knowledge of front suspension, we also spent time researching our A-body’s system through previously written stories and Web sites. We contacted Global West Suspension Systems, which has built racecar suspension components for various applications and quality musclecar performance components for over 25 years.

Global West has two control-arm systems compatible with our A-body. Desired ride height would be the deciding factor between the two. One option, the Negative Roll System, uses tall GM spindles along With Global West’s special Generation 2 upper control arms. The two-part combination lowers ride height about 1 inch, changing the suspension geometry to improve handling and tire life.

The second option involves Global West’s tubular control arms, which incorporate special geometry to improve straight-line stability and corner entry. This system can be equipped with either a stock or 2-inch-drop spindle and can be lowered another inch through springs or drop axles. The combination slows positive camber gains down from the factor geometry, exactly what we had in mind for our Chevelle.

The pieces we installed were Global West’s No. CTA-47A (upper) and No. CTA-42L (lower) tubular control arm kits. Both packages are designed and built with 5 ? degrees of positive caster. The front A-arms come with Del-a-lum bushings, a billet cross-shaft, ball joints, and poly snubbers installed. The lower A-arms include rotating spring cushions and Heim joint sway bar connectors. To complete our front suspension system we added a set of No. S-13 1-inch-drop front coil springs.

To compliment the engineering built into the front suspension out back, we installed a Global West trailing-arm conversion and new springs. Unique to their offering is a combined use of Del-a-lum bushings and spherical bearings at the frame ends of the control arms for controlled performance and enhanced suspension travel without bind or deflection. The end result is a well-handling car without a harsh ride. Both upper and lower read-trailing arms incorporate this technology and are further tied together into a comprehensive package with a set of rear control-arm mounting braces.

We installed Edelbrock’s new Classic Series IAS shock absorbers on all four corners because of their Inertia Active System variable valve technology that automatically adjusts to driving conditions. These gas-charged units come with polyurethane bushings and shaft dust covers. The Classic Series further enhances the vehicle’s appearance with OE-looking gunmetal gray color and a nostalgic Edelbrock logo.

John Barbera and Paul Morrow of Johns Customz & Performance in Torrance, California, installed the front and rear suspension components at the same time as the Baer brake system. JC&P is an unusual performance shop in the it provides for every phase of a reconstruction project (engine, chassis, paint and body, interior) under one roof. It even employs a live-action Web cam in the shop during business hours for your viewing pleasure. The guys at JC&P are great enthusiasts who love what they do.

As the project progressed, we catalogued and boxed each removed part for future reference. While the rearend was completely removed from the car for pre-rebuild cleanup, the project became a replacement bolt-on in every sense of the word. Parts fit as expected, and the process didn’t require a big hammer.

This isn’t and inexpensive proposition, however. The complete suspension conversion retails for approximately $2,225 complete, as opposed to an estimated $550-plus machine shop costs for presswork on a conventional rebuild.

But the end results more than justify the cost. The suspension that once felt like marshmallows now responds to steering commands with tight, crisp reactions, giving a feel of the road without a harsh ride.

If you have a similar project in your garage, before you simply rebuild the OE suspension, put serious consideration to the performance enhancements as we did on our Chevelle. We think you will be happy with your investment in the future.

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Just click on the buttons below to follow the step-by-step "How To" instructions at your own pace.

1. We’ll start our front suspension rebuild process with the removal of the brake components. What you have left is all suspension from the spindle back to the frame.

2. After removing the shock absorber, sway bar link, and cotter pin from the ball joint nut, loosen it to about halfway off the threaded area. You can then use the spring’s tension to you advantage to break the spindle apart from the ball joint with a pickle fork and hammer.

3. The spindle is now completely removed. Care must be taken as the lower A-arm is lowered farther to allow removal of the coil spring, as there is still some tension in the spring.

4. With the spring removed, the upper and lower A-arms swing freely. Remove the lower A-arm bolts at the frame and the A-arm will swing out of its mounts. The upper A-arm can be removed by loosening the two adjusting bolts through the cross-shaft.

5. John begins the front suspension assembly process with the installation of the Global West tubular upper A-arm. The frame mounting location is a direct fit into the billet cross-shafts. John leaves about half of the alignment shims between the cross shaft and frame mount until the car goes up on the alignment rack.

6. Install the lower tubular A-arm by sliding the Del-a-lum bushings into the stock frame mounts and securing with the new bolts and locking nuts provided with the A-arms.

7. Slide the front spring into the frame and make sure it properly seats in the frame pocket. Bring the lower A-arm to the spring and begin to apply tension with a jack.

8. With the spindle attached to the lower A-arm, continue to raise the assembly to the upper A-arm ball joint until the threads are through the spindle. Tighten the ball joint nuts and torque to 60 lb-ft.

9. The Edelbrock IAS shock absorbers can now be prepped and installed. Before sliding them into position through the opening in the lower A-arm, the dust covers are secured to protect the shock shafts from road grime.

10. To make the project easier, we completely removed the entire third member from under the car. This allows better access for the installation of the new suspension and brake components. Removing the driveshaft, shocks, and the four control-arm-to-frame mounting bolts allowed the entire assembly to be lowered slowly and out from under the car. Where possible, two sets of hands will greatly improve the process and your attitude.

11. The Global West tubular front A-arms are in place and ready to begin the brake installation. The anticipated performance enhancements are almost visible when compared to the stock system.

12. The complete front suspension combines Global West tubular A-arms and spring with Baer Brakes’ Serious Street Disc conversion. For comparison, check out our “After” and then “Before”. Any questions? We didn’t think so.

13. Here is the complete rearend assembly removed from the car. Once again we found parts we forgot to get, and a quick trip to Original Parts Group (OPG) scored us new upper control-arm polyurethane bushings and coil-spring insulation pads. You can see the originals are shot.

14. With all our measurements completed the rearend was stripped down for detailing.

15. After drying from the power wash, the complete rearend housing was treated to a fresh coat of gloss-black paint. The added effort sure improves the overall look prior to the start of reassembly.

16. Prior to installation, Paul and John match the adjustable Global West upper control arm to stock unit for length. This is used for a starting point, and during later track events we can adjust it slightly to dial-in for absolute effectiveness.

17. With the third member secured in a holder, both the upper and lower Global West control arms are installed. The spherical bearing ends on both sets of control arms can be seen prior to installation into the frame.

18. The Baer Brake Rod & Drag read-disc-brake conversion is installed along with hydraulic lines from OPG.

19. Edelbrock IAS shock absorbers along with Global West ?-inch-drop rear springs are the final parts to bolt on the third member before it is reunited with the car. New insulation pads from OPG are added to the top of the springs, and the complete unit is now maneuvered under the car.

20. The upper and rear controls are guided into place on the frame. The rear control-arm mounting braces are positioned, and the entire assembly is secured with the longer bolts and self-locking nuts that were provided. Bolt torque is to 70 lb-ft.

21. Leave it to John and the guys to provide a real comparison. They supplied a customer’s bone-stock Chevelle to compare ride height and stance to ours. Even with a 2-inch larger overall wheel and tire package, it sits slightly lower than the stocker, and we know it handles better.

22. With the spring indexed into the frame pockets, the entire rearend is jacked up into position while guiding all four control arms into place. Again, it is better to have at least two people for this portion of the job to make sure everything lines up on the first try. Slide the control-arm bolts in place and mount the shocks to frame to support the entire assembly.

23. This is a close-up view of the frame connectors in place. They provide a superior means of tying the entire assembly together as one unit.